Integrated Induction Casting Machine

Power, Precision, and Performance in One Complete Package The Imtex Induction Casting Machine is a robust solution designed for serious jewellery manufacturers who require speed without compromising quality. This heavy-duty system utilizes advanced Medium Frequency Induction Heating to melt gold, silver, and other alloys in seconds, ensuring homogeneous mixing and consistent casting results.

The system pictured is a turnkey solution that comes complete with a dedicated Industrial Water Chiller and a high-performance Rotary Vacuum Pump. This “tri-unit” setup ensures your machine runs cool during continuous operation while delivering the deep vacuum necessary for porosity-free castings.

casting machine

Key Features

  • Rapid Induction Melting: Advanced electromagnetic induction technology melts metals quickly and efficiently, utilizing the “stirring effect” to mix alloys perfectly.

  • Complete Production Ecosystem:

    • Main Unit: Houses the melting chamber and casting mechanisms with an ergonomic control panel.

    • External Chiller: A dedicated heavy-duty cooling unit ensures the induction coil and internal components remain at optimal temperatures, allowing for 24/7 operation.

    • High-Power Vacuum Pump: A standalone industrial vacuum pump (shown in foreground) provides rapid suction to eliminate air bubbles and oxidation from the flask.

  • Hybrid Control Panel: Features both digital temperature controllers for precision and analog pressure/vacuum gauges for instant visual monitoring.

  • Heavy-Duty Construction: Built with a powder-coated steel chassis to withstand the rigors of a busy industrial workshop environment.

  • User-Friendly Design: Simple button operation and easy-access casting chambers make it suitable for both experienced casters and new operators.

Ideal Applications

  • High-Volume Production: Designed for workshops that cast continuously throughout the day.

  • Gold & Silver Jewellery: Perfect for casting standard jewellery items like rings, bangles, and chains.

  • Filigree Work: The vacuum assistance ensures metal flows into fine details.

SpecificationDetails
Machine TypeVacuum Assisted Induction Casting Machine
System ComponentsMain Casting Unit + Water Chiller + Vacuum Pump
Crucible Capacity1 kg / 2 kg (Standard Options)
Max. Temperature1200°C (Suitable for Gold, Silver, Brass, Copper)
Heating TechnologyMedium Frequency Induction
Melting Time3 – 5 Minutes (First Heat), 2 – 3 Minutes (Subsequent Heats)
Vacuum SystemExternal Rotary Vane Pump (Included)
Vacuum Capacity15 – 20 CFM (High Suction)
Cooling SystemExternal Compressor-Based Water Chiller (Included)
Control InterfaceDigital PID Temperature Control + Analog Gauges
Protective FeaturesWater Flow Alarm, Over-Heat Protection
Power SupplySingle Phase 220V / Three Phase 440V
Total Power ConsumptionApprox. 5 kW – 7 kW (System Total)
Dimensions (Main Unit)Approx. 24″ (W) x 24″ (D) x 40″ (H)

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